What are the specific safety technical operating procedures for NDT workers?

2022-06-24

NDT safety technical operation procedures are generally divided into four categories, the specific below we look at:

(1) Ultrasonic flaw detection

① Before using the instrument, it is necessary to check the equipment and tools, such as the instrument wire, plug, and so on. After passing the check, it can be used. The instrument must have reliable grounding wires.

The power supply of acoustic emission flaw detector should use rubber cord or light mobile cable.

③ Spare fixed power supply should be installed near the switchboard in the workshop where flaw detection is often needed, and the injury detector should not be arbitrarily connected.

④ When working in the workshop, there must be more than two people working at the same time.

⑤ When working at high places, there should be safety protection measures to prevent people and instruments from falling from high places.

⑥ The local lighting voltage of the work site must be safe voltage below 36V.



(2) magnetic flaw detection

① Before operation, carefully check the contact and insulation of electrical equipment components and power wires to ensure that they are in good condition.

② The room should be kept dry and clean, and the bolts connecting wires and conductive plates must be firm and reliable.

(3) Power must be cut off when clamping or taking off the parts between the electrodes, and the parts must be fixed.

④ When charging and magnetizing, the power supply is not allowed to exceed the allowable load. The operator should stand on the insulation pad when carrying out the above work or opening and closing the total power switch.



(3) Fluorescent flaw detection

① The operator should wear a mask and open the ventilation equipment. Fluorescent indoor dangerous goods should be properly stored, no fireworks.

Spray a mixed solution of magnesium oxide powder and alcohol, or check the forgings under ultraviolet light. Protective equipment should be used properly. Paint should be sealed for storage. When working, should open air exhaust equipment.

③ Do not eat or drink in the operating room. Wear protective glasses when working under ultraviolet light.

(4) After the work is finished, the light tank must be closed, shut off the power supply, clean the site, and close the doors and Windows.



(4) X-ray flaw detection

① Before starting to take pictures, first connect the cooling water, and check whether the flow of water meets the performance requirements of the X-ray machine.

(2) Switch on the main power supply, check the rotation of cooling water and oil pump electrode, turn off the power supply in time if any problem is found, and inform maintenance personnel for timely maintenance.

③ No one is allowed to stay in the room during the shooting. Outdoor protection fence should be set up, outdoor work, there should be enough protection distance. Put up warning signs and forbid people to pass.

④ When controlling the exposure conditions of the X-ray machine, the operating rules of the equipment must be strictly observed.

(5) After the film is taken, the cooling water and the oil pump should continue to run for 10 ~ 15min before cutting off the power supply.

⑥ If there is an electric flip table in the room, we must pay attention to whether there is power supply and wire on the track before the battery car starts.

⑦ When the water is washed indoors, it shall not be sprayed to the electrical appliances.

⑧ Often check the equipment grounding, zero connection is normal, operation must wear pressure rubber shoes.

⑨ During filming, the fan must be switched on to ensure smooth air.

⑩ The protection of X-ray inspection room can be put into operation only after being approved by relevant departments. The protection of the inspection room must ensure that direct ray penetration and scattering line does not exceed the permissible amount of ray safety measurement. The ozone produced by ionization in the detection chamber must be discharged to areas where no one works or lives.

With the above detailed four kinds of NDT safety technical operation procedures, I believe that you can correctly use and combined with the actual work, according to the provisions of the implementation.

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