What should we pay attention to for ball press forging?
2022-09-07
Bearing forgings manufacturers say that the ball press can be used to press all kinds of powder, powder, scrap and waste slag, such as coal powder, iron powder, coking coal, aluminum powder, iron filings, iron oxide, toner, slag, gypsum, tailings, sludge, kaolin, activated carbon, coke powder and so on. Widely used in refractory materials, power plant, metallurgy, chemical, energy, transportation, heating and other industries. After the molding of the ball pressing mechanism, perhaps many people do not know what to pay attention to when pressing the ball forging.
(1) Forging main machine (mechanical forming)
Check whether the electrical part is normal before starting. Check that the die holes of the two rollers are aligned. Otherwise, open the gear guard, loosen the six screws on the driven gear adjustment plate, rotate the driven roll forward and backward so that the die holes of the two rolls are aligned, and tighten the screws. Work roll spacing should be kept between 0.4-0.7mm, too large or too small, loosen the driven roll, bearing and wire drawing, adjust, then tighten the screw and wire drawing.
The bearing forgings manufacturer said that after the finished product production, check whether the working face of the double roller matches. If there is any error, remove the shield of the large gear and loosen the screw on the outer ring of the driven roller gear to adjust.
(2) Forging main machine (hydroforming)
Bearing forgings manufacturers say to check whether the electrical work is normal, whether the wheel and hydraulic steering rotation is normal. Check that the die holes of the two rollers are aligned. The distance between the two rollers should be between 0.4 and 0.7 mm, too large or too small should be adjusted. If the holes of the two roll molds are not aligned, open the gear guard, loosen the six screws of the adjustment plate on the driven gear, rotate forward or backward, and tighten the screws after adjustment. If the distance between the two rollers is large or small, it should be adjusted by the passive (active) shaft joint and the four regulating wires on both sides of the driving wheel. After everything is normal, add mechanical oil to the reducer. Add hydraulic oil to the hydraulic tank. The starting pressure test refers to the pressure adjustment of 11MPa at the bottom and 13MPa at the high level. After everything is normal, trial production can begin.
(3) Forging mixer
The bearing forgings manufacturer said that if the clutch slips in production, the fixed wire on the triplicate rack can be released to adjust. According to the output, the Angle of the stirring blade on the two axes can be adjusted to ensure the host material.
If you need to add auxiliary materials (adhesive, waterproof), you can add them in the blender.
(4) forging conveyor
During normal operation, it is necessary to ensure that the belt does not stray. If the belt is not straight, you can adjust the top thread of the front and rear roller bearings.
(5) Forgings paper feeder
(1) Forging main machine (mechanical forming)
Check whether the electrical part is normal before starting. Check that the die holes of the two rollers are aligned. Otherwise, open the gear guard, loosen the six screws on the driven gear adjustment plate, rotate the driven roll forward and backward so that the die holes of the two rolls are aligned, and tighten the screws. Work roll spacing should be kept between 0.4-0.7mm, too large or too small, loosen the driven roll, bearing and wire drawing, adjust, then tighten the screw and wire drawing.
The bearing forgings manufacturer said that after the finished product production, check whether the working face of the double roller matches. If there is any error, remove the shield of the large gear and loosen the screw on the outer ring of the driven roller gear to adjust.
(2) Forging main machine (hydroforming)
Bearing forgings manufacturers say to check whether the electrical work is normal, whether the wheel and hydraulic steering rotation is normal. Check that the die holes of the two rollers are aligned. The distance between the two rollers should be between 0.4 and 0.7 mm, too large or too small should be adjusted. If the holes of the two roll molds are not aligned, open the gear guard, loosen the six screws of the adjustment plate on the driven gear, rotate forward or backward, and tighten the screws after adjustment. If the distance between the two rollers is large or small, it should be adjusted by the passive (active) shaft joint and the four regulating wires on both sides of the driving wheel. After everything is normal, add mechanical oil to the reducer. Add hydraulic oil to the hydraulic tank. The starting pressure test refers to the pressure adjustment of 11MPa at the bottom and 13MPa at the high level. After everything is normal, trial production can begin.
(3) Forging mixer
The bearing forgings manufacturer said that if the clutch slips in production, the fixed wire on the triplicate rack can be released to adjust. According to the output, the Angle of the stirring blade on the two axes can be adjusted to ensure the host material.
If you need to add auxiliary materials (adhesive, waterproof), you can add them in the blender.
(4) forging conveyor
During normal operation, it is necessary to ensure that the belt does not stray. If the belt is not straight, you can adjust the top thread of the front and rear roller bearings.
(5) Forgings paper feeder
The bearing forgings manufacturer said that first start the machine to adjust the belt tightness, so that the belt will not run off. Then, according to the production capacity of the molding machine to adjust the gate size, so that the amount of feeding is not too much nor too little.
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